Slow Going

Life has been pretty busy the past few weeks so I haven't gotten anything done (on the boat anyway). About the only thing I have had time to do was to order sandpaper and tyvek suits with hoods to keep the itchy fiberglass dust at bay.

Fortunately I had a few hours to spend today so I got back to the forward cabin top. I had finished up a few weeks back by identifying some of the bad areas (or so I thought). As it turned out, not all were bad. In fact only 2 areas actually had water in the core, but a few of the others I had to pull the core out anyway because when I pulled up the top skin, it yanked half of the core out with it.

I am pretty happy with the lack of work I need to do in this area. I know there will be lots more to do and any time I can save is a good thing.

While I was cutting out the area around the starboard hatch hinge, I kept finding more wet core, so I kept cutting out a larger area to find the extent of the water infiltration. I eventually butted up against the solid core under the mast step that runs the width of the cabin top. It turns out that the water was mostly coming from a wiring chase that straddles the solid deck and the cored area. Two of the pictures show the exposed solid core. It was cool to see what I had sounded and drilled and know for certain that it was exactly what I had thought it was. It's also good to know that I won't have to deal with recoring the step or rebuilding the deck beam. Now I know for certain that these areas are solid (I had previously inspected the deck beam and found that it is oak with a 1/4" steel box beam for added support. I don't know if this is original or not.

Next up is to feather the edges of the mess I have created and get down to Mertons in Springfield to pick up epoxy and core materials. I hope to get down to Springfield in a week or two and then get ready for the 'week of doom' (I'm taking a week off work to focus on the boat sometime in April).